انتشار: ۱ فروردین ۱۳۹۱
آموزش ساخت درب و کمد به زبان انگلیسی
Modular Bar Base Door
How to build a door for the Modular Bar Plan collection.
Well, Happy Monday!!!
This morning started with the phone ringing and someone knocking on the door before we could remember that it’s spring forward day, and I was springing out of bed pretending I wasn’t sleeping in. Should be called we got an hour less sleep day.
And we’ve had a few requests to do one final plan in our modular wine bar collection. You can click the text in the diagram to go to different plans in this collection. Today, I’m just going to put together the plans for the door, and also give you some tips on hinges.
Dimensions are shown above.
Materials and Tools
1 – 1×3 @ 8 feet long
1 – base cabinet
1 – knob or handle
1 set of either narrow profile or surface mount hinges
3/4 inch finish nails
1 1/4 inch pocket hole screws
Measure your door openings first before building doors. Doors should be 1/8″ less on each side, or 1/4″ smaller overall.
2 – 1×3 @ 17 1/4″
2 – 1×3 @ 14 1/2″
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
First you will need to build the base from this plan. If you add shelves, leave the front trim off to give room for the inset door. Measure the opening, confirming it is 1/4″ wider and taller than the overall dimensions of door in this plan.
Build the door with 3/4″ pocket holes and 1 1/4″ pocket hole screws.
Cut plywood to fit back and attach with glue and nails. It’s better to make the plywood smaller than larger – this is not the place for overhangs.
We have been putting hinges on quite a few projects lately, and have been using a few different types.
Narrow Profile or Butt/Mortise Hinges
These hinges are special because they are designed so the screw heads sit flush, and can be installed on inset doors in the gap between the door and the opening. However, I find notching out the door to fit thickness of hinge where it is installed to work really well. You can do this by simply making 1/8″ deep cuts every 1/8 or so, then removing the material with a chisel, or using a router if you have one.
These hinges are very inexpensive
and can also be installed surface mount. You will need to add a magnetic clasp or other stop to keep the door shut.
There’s also decorative types, and these,
though more expensive, do not require any notching. if the gap matches the overall thickness of the hinge.
When attaching hinges, I like to cut some scraps 1/8″ thick and place in the gaps around door for an even fit.
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth.It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.